This listing is for a complete service manual on CD-ROM for Detroit Diesel EPA07 Series 60 Engines
Professionally produced disc
High Definition PDF Format
Free USA Shipping
Covers: Detroit Diesel EPA07 Series 60 Engines (Pub. DDC-SVC-MAN-0005)
Format: PDF (High Resolution, Searchable, Printable)
PDF on CD only. No printed copy will be sent. Professionally produced disc.
This manual contains complete instructions on operation, adjustment (tune-up), preventive maintenance, and repair (including complete overhaul) for the Series 60 Inline Diesel Engines. This manual was written primarily for persons servicing and overhauling the engine. In addition, this manual contains all of the instructions essential to the operators and users. Basic maintenance and overhaul procedures are common to all Series 60 Engines, and apply to all engine models.
The following is a list oftopics contained in the Service Manual (each topic has detailed sub-topics):EPA07 Series 60 Service Manual General Information1 Engine1.1 Cylinder Block and Cylinder Liner1.2 Cylinder Head1.3 Valve and Injector Operating Mechanism1.4 Valves, Springs, Guides, Inserts, Seals and Rotators1.5 Engine Lifter Brackets1.6 Rocker Cover1.7 Crankshaft1.8 Crankshaft Oil Seals1.9 Crankshaft Main Bearings1.10 Gear Case Cover1.11 Gear Case1.12 Crankshaft Vibration Damper1.13 Crankshaft Pulley1.14 Flywheel1.15 Ring Gear1.16 Flywheel Housing1.17 Piston Assembly and Piston Ring1.18 Piston and Connecting Rod Assembly1.19 Connecting Rod1.20 Cylinder Liner1.21 Compact Gear Train and Engine Timing1.22 Camshaft Gear Assembly and Camshaft Bearing1.23 Adjustable Idler Gear Compact Gear Train1.24 Bull Gear and Camshaft Idler Gear for the Compact Gear Train1.25 Crankshaft Timing Gear and Timing Wheel1.26 Accessory Drive1.27 Jake BrakeAdditional Information2 Fuel System2.1 Diesel Fuel System Overview2.2 E3 Electronic Unit Injector2.3 E3 Fuel Injector Tube2.4 Fuel Pump2.5 Diesel Fuel Filters (Spin-On)2.6 Fuel Pro 382/382 Plus Fuel Filter System2.7 Assembly Fuel Filter and Water Separator2.8 Electronic Engine Control2.9 DDEC VI Motor Control Module2.10 Doser Block Assembly2.11 Fuel Doser Valve2.12 Accelerator Pedal Assembly2.13 Turbo Speed Sensor2.14 Intake Manifold Pressure Sensor2.15 Oil Pressure Sensor2.16 Oil Temperature Sensor2.17 Intake Manifold Air Temperature Sensor2.18 Engine Coolant Temperature Sensor2.19 Camshaft Position Sensor Camshaft Gear Cover Mounted2.20 Crankshaft Position Sensor2.21 Engine Coolant Level SensorAdditional Information3 Lubrication System3.1 Overview of Lubricating System3.2 Oil Pump3.3 Oil Pressure Regulator Valve3.4 Oil Pressure Relief Valve3.5 Oil Filter3.6 Oil Filter Adaptor3.7 Oil Cooler3.8 Oil Level Dipstick Assembly3.9 Oil Pan3.10 Ventilating System3.11 Crankcase BreatherAdditional Information4 Cooling System4.1 Cooling System Overview4.2 Water Pump4.3 Thermostat4.4 Coolant Pressure Control Cap4.5 Engine Cooling Fan4.6 Coolant Filter and Conditioner4.7 Radiator5 Fuel, Lubricating Oil, and Coolant5.1 Fuel5.2 Lubricating Oil (Diesel)5.3 Coolant6 Air Intake System6.1 Air Intake System Overview6.2 Air Cleaner6.3 Intake Manifold6.4 Turbocharger Electric Actuator6.5 Turbocharger (Diesel)6.6 Charge Air Cooler6.7 Air DryerAdditional Information7 Exhaust System7.1 Overview of Exhaust Manifold Components7.2 Three-Piece Exhaust Manifold8 Exhaust Gas Recirculation Components8.1 Exhaust Gas Recirculation (EGR) Cooler8.2 Exhaust Gas Recirculation (EGR) Valve8.3 EGR Heater Plate8.4 Delivery Pipe8.5 EGR Rate Measurement System8.6 Intake Throttle Valve and Adaptor8.7 Exhaust Gas Recirculation (EGR) Mixer9 Electrical Equipment9.1 Overview of Electrical System9.2 Battery Charging Alternator9.3 Storage Battery9.4 Cranking Motor9.5 Fci Apex Terminal Installation and Removal Guidelines9.6 Splicing GuidelinesAdditional Information10 Power Take-Off10.1 Front Mounted Power Take-Off10.2 Rear Engine Power Take-Off (REPTO) Assembly11 Special Equipment11.1 Air Compressor12 Operation and Verification12.1 Preparation for a First Time Start12.2 Starting12.3 Running12.4 Stopping12.5 Engine Run-in Instructions13 Engine Tune-Up13.1 Engine Tune-Up Procedures13.2 Valve Lash Adjustments14 Preventive Maintenance14.1 Maintenance Overview14.2 Daily Maintenance - All Applications14.3 Maintenance of Vehicle Engines14.4 Description of Maintenance Items14.5 Cleaning Contaminated Lubrication Oil System15 Storage15.1 Preparing Engine for Storage15.2 Restoring An Extended Storage Engine